SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
                     (Mark One)
[X]       ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

For the fiscal year-ended December 31, 2008

OR

[  ]       TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
For the transition period from __________ to __________
Commission file number:  333-152934

Nortek, Inc.
(exact name of registrant as specified in its charter)
   
Delaware
05-0314991
(State or other jurisdiction of incorporation or organization)
(IRS Employer Identification Number)
   
50 Kennedy Plaza
Providence, Rhode Island
 
02903-2360
(Address of principal executive offices)
(zip code)
   
Registrant’s Telephone Number, Including Area Code:
(401) 751-1600
 
Securities registered pursuant to Section 12(b) of the Act:  None


Indicate by check mark if the registrant is a well-known seasoned issuer (as defined in Rule 405 of the Securities Act).Yes [_]No [X]

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Exchange Act.Yes [X]No [_]

Indicate by check mark whether registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days.Yes [_]No [X]

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  [X]

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company (as defined in Rule 12b-2 of the Act).

Large accelerated filer [_]
Accelerated filer [_]
Non-accelerated filer [X]
Smaller reporting company [_]

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes [_]                      No [X]

There is no established public trading market for any of the common stock of the Company.  The aggregate market value of voting stock held by non-affiliates is zero.

The number of shares of Common Stock outstanding as of April 3, 2009 was 3,000.
 
 
NORTEK, INC. AND SUBSIDIARIES
December 31, 2008

PART I

Item 1.  Business.

General

Nortek, Inc. (“Nortek”) and its wholly-owned subsidiaries (collectively with Nortek, the “Company”) are diversified manufacturers of innovative, branded residential and commercial building products, operating within four reporting segments:

·  
the Residential Ventilation Products (“RVP”) segment,

·  
the Home Technology Products (“HTP”) segment,

·  
the Residential Air Conditioning and Heating Products (“Residential HVAC“) segment and

·  
the Commercial Air Conditioning and Heating Products (“Commercial HVAC“) segment.

Through these segments, the Company manufactures and sells, primarily in the United States, Canada and Europe, a wide variety of products for the professional remodeling and replacement markets, the residential and commercial construction markets, the manufactured housing market and the do-it-yourself, or DIY, market.

The levels of residential replacement and remodeling, new residential construction and non-residential construction significantly impact the Company’s performance.  Interest rates, seasonality, inflation, consumer spending habits and unemployment are factors that affect these levels.

As used in this report, the term “Company” refers to Nortek, Inc., together with its subsidiaries, unless the context indicates otherwise.  The term “Company” is used for convenience only and is not intended as a precise description of any of the separate corporations, each of which manages its own affairs.  Nortek Holdings, Inc. (“Nortek Holdings”) holds all of the capital stock of Nortek.  NTK Holdings, Inc. (“NTK Holdings”) holds all of the capital stock of Nortek Holdings.

Additional information concerning the Company’s business is set forth in Management’s Discussion and Analysis of Financial Condition and Results of Operations, Item 7 of Part II of this report, incorporated herein by reference.  Additional information on foreign and domestic operations is set forth in Note 9 of the Notes to the Consolidated Financial Statements, Item 8 of Part II of this report, incorporated herein by reference.

The Company’s Business Segments

During 2008, the Company changed the composition of its reporting segments to reflect the Residential HVAC segment separately.  In accordance with Statement of Financial Standards (“SFAS”) No. 131, “Disclosures about Segments of an Enterprise and Related Information”, the Company has restated prior period segment disclosures to conform to the new composition.

Residential Ventilation Products Segment

The Company’s Residential Ventilation Products segment primarily manufactures and distributes room and whole house ventilation products and other products primarily for the professional remodeling and replacement markets, residential new construction market and DIY market.  The principal products of the segment, which are sold under the Broan®, NuTone®, Venmar®, Best® and Zephyr® brand names, among others, are:

·  
kitchen range hoods,
·  
exhaust fans (such as bath fans and fan, heater and light combination units), and
·  
indoor air quality products.

The Company is one of the world’s largest suppliers of residential range hoods and exhaust fans, and is the largest supplier of these products in North America.  The Company is also one of the leading suppliers in Europe of luxury “Eurostyle” range hoods.  The Company’s kitchen range hoods expel grease, smoke, moisture and odors from the cooking area and are offered under an array of price points and styles from economy to upscale models.  The exhaust fans the Company offers are primarily used in bathrooms to remove odors and humidity and include combination units, which may have lights, heaters or both.  The Company’s range hood and exhaust fan products are differentiated on the basis of air movement as measured in cubic feet per minute and sound output as measured in sones.  The Home Ventilating Institute in the United States certifies the Company’s range hood and exhaust fan products, as well as its indoor air quality products.

The Company’s sales of kitchen range hoods and exhaust fans accounted for approximately 15.0% and 10.2%, respectively, of the Company’s consolidated net sales in 2008, approximately 18.3% and 12.9%, respectively, of the Company’s consolidated net sales in 2007 and approximately 17.9% and 14.6%, respectively, of the Company’s consolidated net sales in 2006.

The Company is one of the largest suppliers in North America of indoor air quality products, which include air exchangers, as well as heat or energy recovery ventilators (HRVs or ERVs, respectively) that provide whole house ventilation.  These systems bring in fresh air from the outdoors while exhausting stale air from the home.  Both HRVs and ERVs moderate the temperature of the fresh air by transferring heat from one air stream to the other.  In addition, ERVs also modify the humidity content of the fresh air.  The Company also sells powered attic ventilators, which alleviate heat built up in attic areas and reduce deterioration of roof structures.

Since the late 1970s, homes have been built more airtight and insulated in order to increase energy efficiency.  According to published studies, this trend correlates with an increased incidence of respiratory problems such as asthma and allergies in individuals.  In addition, excess moisture, which may be trapped in a home, has the potential to cause significant deterioration to the structure and interiors of the home.  Proper intermittent ventilation in high concentration areas such as kitchens and baths as well as whole house ventilation will mitigate these problems.

The Company sells other products in this segment, including among others, door chimes, medicine cabinets, trash compactors, ceiling fans and central vacuum systems, by leveraging its strong brand names and distribution network.

The Company sells the products in its RVP segment to distributors and dealers of electrical and lighting products, kitchen and bath dealers, retail home centers and private label customers under the Broan®, NuTone®, Venmar®, Best® and Zephyr® brand names, among others.  Private label customers accounted for approximately 24% of the net sales of this segment in 2008.

A key component of the Company’s operating strategy for this segment is the introduction of new products and innovations, which capitalize on the strong brand names and the extensive distribution system of the segment’s businesses.  These include the new QT series of ultra-quiet exhaust fans with new grille styles, decorative and recessed fan/light combination units, as well as high performance range hoods used in today’s “gourmet” kitchen environments.  The Company believes that its variety of product offerings and new product introductions help it to maintain and improve its market position for its principal products.  At the same time, the Company believes that its status as a low-cost producer provides the segment with a competitive advantage.

The Company’s primary residential ventilation products compete with many domestic and international suppliers in various markets.  The Company competes with suppliers of competitive products primarily on the basis of quality, distribution, delivery and price.  Although the Company believes it competes favorably with other suppliers of residential ventilation products, some of the Company’s competitors have greater financial and marketing resources than this segment of the Company’s business.

Product manufacturing in the RVP segment generally consists of fabrication from coil and sheet steel and formed metal utilizing stamping, pressing and welding methods, assembly with components and subassemblies purchased from outside sources (principally motors, fan blades, heating elements, wiring harnesses, controlling devices, glass, mirrors, lighting fixtures, polyethylene components and electronic components) and painting, finishing and packaging.

The Company has moved, and is continuing to move, the production of certain of its product lines from its facilities in the U.S., Canada and Italy to regions with lower labor costs, such as China, Poland and Mexico.  In 2008, the Company consolidated its production of medicine cabinets from its facilities in Los Angeles, California and Union, Illinois to its facility in Cleburne, Texas (previously used to manufacture range hoods).  As a result of these production moves, the Company has closed its operations in Los Angeles, California, Union, Illinois and Cincinnati, Ohio, as well as certain operations in Italy.

The Company’s RVP segment had 14 manufacturing plants and employed approximately 2,700 full-time people as of December 31, 2008, of which approximately 194 are covered by collective bargaining agreements which expire in 2011 and approximately 162 are covered by collective bargaining agreements which expire in 2013.

Home Technology Products Segment

The Company’s Home Technology Products segment manufactures and distributes a broad array of products designed to provide convenience and security for residential and certain commercial applications.  The principal products the Company sells in this segment are:

·  
audio/video distribution and control equipment,
·  
speakers and subwoofers,
·  
security and access control products,
·  
power conditioners and surge protectors,
·  
audio/video wall mounts and fixtures,
·  
lighting and home automation controls, and
·  
structured wiring.

The segment’s audio/video distribution and control equipment products include multi-room/multi-source amplifiers, home theater receivers, intercom systems, hard disk media servers and control devices such as keypads, remote controls and volume controls.  The segment’s speakers are primarily built-in (in-wall or in-ceiling) and are primarily used in multi-room or home theater applications.  These products are sold under the Niles®, IntelliControl® ICS, Elan®, Via®, HomeLogic®, ATON™, SpeakerCraft®, JobSite®, Proficient Audio Systems®, Sunfire®, Imerge®, Xantech®, M&S Systems® and Channel Plus® brand names.

Through its 2007 acquisition of Home Logic, LLC, the segment has expanded its offering of control equipment to include software and hardware that facilitates the control of third party residential subsystems such as home theater, whole-house audio, climate control, lighting, security and irrigation.  These products are being sold under the Home Logic® brand name and are being offered in conjunction with Elan’s product offerings.

The segment’s security and access control products include residential and certain commercial intrusion protection systems, components for closed circuit television systems (camera housings), garage and gate operators and devices to gain entry to buildings and gated properties such as radio transmitters and contacts, keypads and telephone entry systems.  These products are sold under the Linear®, GTO/PRO®, Mighty Mule®, OSCO®, Aigis®, AllStar®, IEI® and other private label brand names, as well as Westinghouse®, which is licensed.

Other products in this segment include power conditioners and surge protectors sold under the Panamax® and Furman® brand names, audio/video wall mounts and fixtures sold under the OmniMount® brand name, structured wiring products sold under the OpenHouse® and Channel Plus® brand names, audio/video products distributing, extending and converting signals to multiple display screens under the Magenta™ and Gefen® brand names, radio frequency control products and accessories sold under private label agreements and lighting control products sold under the LiteTouch® brand name.

The Company sells the products in its HTP segment to distributors, professional installers, electronics retailers and original equipment manufacturers.  Sales of this segment are primarily driven by replacement applications, new installations in existing properties and the purchases of high-priced audio/video equipment such as flat panel televisions and displays and to a lesser extent new construction.  In addition, a portion of the sales of this segment is sold to customers in the non-residential market.

A key component to the Company’s growth of this segment has been strategic acquisitions of companies with similar or complementary products and distribution channel strengths.  There have been 18 acquisitions within the segment since December 31, 2003, of which the last acquisition was consummated on July 27, 2007.  Post-acquisition savings and synergies have been realized in the areas of manufacturing, sourcing and distribution as well as in the administrative, engineering and sales and marketing areas.

The segment offers a broad array of products under widely-recognized brand names with various features and price points, which the Company believes allows it to expand its distribution in the professional installation and retail markets.  Another key component of the Company’s operating strategy is the introduction of new products and innovations, which capitalize on the Company’s well-known brand names and strong customer relationships.

The segment’s primary products compete with many domestic and international suppliers in various markets.  In the access control market, the segment’s primary competitor is Chamberlain Corporation (a subsidiary of Duchossois Industries, Inc.).  The segment competes with suppliers of competitive products primarily on the basis of quality, distribution, delivery and price.  Although the Company believes it competes favorably with other suppliers of home technology products, some of the Company’s competitors have greater financial and marketing resources than this segment of the Company’s business.

In this segment, the Company has several administrative and distribution facilities in the United States and a significant amount of its products are manufactured at its facility located in China.  In addition, certain products are sourced from low cost Asian suppliers based on the Company’s specifications.  The Company believes that its Asian operations provide the Company with a competitive cost advantage.

The Company’s HTP segment had 8 manufacturing plants and employed approximately 2,200 full-time people as of December 31, 2008.  The Company believes that its relationships with its employees in this segment are satisfactory.

Residential Air Conditioning and Heating Products Segment

The Company’s Residential Air Conditioning and Heating Products (“Residential HVAC”) segment principally manufactures and sells split-system air conditioners, heat pumps, air handlers, furnaces and related equipment, accessories and parts for the residential and certain commercial markets.  For site-built homes and certain commercial structures, the segment markets its products under the licensed brand names Frigidaire®, Tappan®, Philco®, Kelvinator®, Gibson®, Westinghouse® and Maytag®.  The segment also supplies products to certain of its customers under the Broan®, NuTone®, Mammoth® and several private label brand names.  Within the residential market, the Company is one of the largest suppliers of HVAC products for manufactured homes in the United States and Canada.  In the manufactured housing market, the segment markets its products under the Intertherm® and Miller® brand names.

Demand for replacing and modernizing existing equipment, the level of housing starts and manufactured housing shipments are the principal factors that affect the market for the segment’s residential HVAC products.  The Company anticipates that the demand by the replacement market will continue to exceed the demand for products by the new installation market as a large number of previously installed heating and cooling products become outdated or reach the end of their useful lives.  The market for residential cooling products, including those the segment sells into, which excludes window air conditioners, is affected by spring and summer temperatures.  The window air conditioner market is highly seasonal and significantly impacted by spring and summer temperatures.  The Company believes that its ability to offer both heating and cooling products helps offset the effects of seasonality on this segment’s sales.

The segment sells its manufactured housing products to builders of manufactured housing and, through distributors, to manufactured housing retailers and owners.  The majority of sales to builders of manufactured housing consist of furnaces designed and engineered to meet or exceed certain standards mandated by the U.S. Department of Housing and Urban Development, or HUD, and other federal agencies.  These standards differ in several important respects from the standards for furnaces used in site-built residential homes.  The aftermarket channel of distribution includes sales of both new and replacement air conditioning units and heat pumps and replacement furnaces.  The Company believes that it has one major competitor in the manufactured housing furnace market, York International Corporation (a subsidiary of Johnson Controls, Inc.) which markets its products primarily under the “Coleman” name.  The segment competes with most major industry manufacturers in the manufactured housing air conditioning market.

The segment sells residential HVAC products for use in site-built homes through independently owned distributors who sell to HVAC contractors.  The site-built residential HVAC market is very competitive.  In this market, the segment competes with, among others, Carrier Corporation (a subsidiary of United Technologies Corporation), Rheem Manufacturing Company, Lennox Industries, Inc., Trane, Inc. (formerly American Standard Companies Inc.), York International Corporation (a subsidiary of Johnson Controls, Inc.) and Goodman Global, Inc.  In 2008, the Company estimates that approximately 58% of this segment’s sales of residential HVAC products were attributable to the replacement market, which tends to be less cyclical than the new construction market.

In addition, the segment sells residential HVAC products outside of North America, with sales concentrated primarily in Latin America and the Middle East.  International sales consist of not only the segment’s manufactured products, but also products manufactured to specification by outside sources.  The products are sold under the Westinghouse® licensed brand name, the segment’s own Miller® brand name, as well as other private label brand names.

The segment competes in both the site-built and manufactured housing markets on the basis of breadth and quality of its product line, distribution, product availability and price.  Although the Company believes that it competes favorably with respect to certain of these factors, most of the segment’s competitors have greater financial and marketing resources and the products of certain competitors may enjoy greater brand awareness than the Company’s residential HVAC products.

The Company’s Residential HVAC segment had 4 manufacturing plants and employed approximately 1,500 full-time people as of December 31, 2008.  The Company believes that its relationships with its employees in this segment are satisfactory.

Commercial Air Conditioning and Heating Products Segment

The Company’s Commercial Air Conditioning and Heating Products (“Commercial HVAC”) segment manufactures and sells HVAC systems that are custom-designed to meet customer specifications for commercial offices, manufacturing and educational facilities, hospitals, retail stores, clean rooms and governmental buildings.  These systems are designed primarily to operate on building rooftops (including large self-contained walk-in-units), or on individual floors within a building, and to have cooling capacities ranging from 40 tons to 600 tons.  The segment markets its commercial HVAC products under the Governair®, Mammoth®, Temtrol®, Venmar CES™, Ventrol®, Webco™, Huntair®, Cleanpak™ and Fanwall® brand names.  The Company’s subsidiary, Eaton-Williams Group Limited, manufactures and markets custom and standard air conditioning and humidification equipment throughout Western Europe under the Vapac®, Cubit®, Qualitair®, Edenaire®, Colman™ and Moducel™ brand names.

The market for commercial HVAC equipment is divided into standard and custom-designed equipment.  Standard equipment can be manufactured at a lower cost and therefore offered at substantially lower initial prices than custom-designed equipment.  As a result, standard equipment suppliers generally have a larger share of the overall commercial HVAC market than custom-designed equipment suppliers, such as the Company.  However, because of certain building designs, shapes or other characteristics, the Company believes there are many applications for which custom-designed equipment is required or is more cost effective over the life of the building.  Unlike standard equipment, the segment’s commercial HVAC equipment can be designed to match a customer’s exact space, capacity and performance requirements.  The segment’s packaged rooftop and self-contained walk-in equipment rooms maximize a building’s rentable floor space because this equipment is located outside the building.  In addition, the manner of construction and timing of installation of commercial HVAC equipment can often favor custom-designed over standard systems.  As compared with site-built and factory built HVAC systems, the segment’s systems are factory assembled according to customer specifications and then installed by the customer or third parties, rather than assembled on site, permitting extensive testing prior to shipment.  As a result, the segment’s commercial systems can be installed later in the construction process than site-built systems, thereby saving the owner or developer construction and labor costs.  The segment sells its commercial HVAC products primarily to contractors, owners and developers of commercial office buildings, manufacturing and educational facilities, hospitals, retail stores, clean rooms and governmental buildings.  The segment seeks to maintain, as well as establish and develop, strong relationships nationwide with design engineers, owners and developers, and the persons who are most likely to value the benefits and long-term cost efficiencies of its custom-designed equipment.

In 2008, the Company estimates that approximately 25% of its air conditioning and heating product commercial sales came from replacement and retrofit activity, which typically is less cyclical than new construction activity and generally commands higher margins.  The segment continues to develop product and marketing programs to increase penetration in the growing replacement and retrofit market.

The segment’s commercial HVAC products are marketed through independently owned manufacturers’ representatives and approximately 280 sales, marketing and engineering professionals as of December 31, 2008.  The independent representatives are typically HVAC engineers, a factor which is significant in marketing the segment’s commercial products because of the design intensive nature of the market segment in which it competes.

The Company believes that it is among the largest suppliers of custom-designed commercial HVAC products in the United States.  The segment’s four largest competitors in the commercial HVAC market are Carrier Corporation, York International, McQuay International (a subsidiary of OYL Corporation) and Trane, Inc.  The segment competes primarily on the basis of engineering support, quality, design and construction flexibility and total installed system cost.  Although the Company believes that it competes favorably with respect to some of these factors, most of its competitors have greater financial and marketing resources than this segment of the Company’s business and enjoy greater brand awareness.  However, the Company believes that its ability to produce equipment that meets the performance characteristics required by the particular product application provides it with advantages that some of its competitors do not enjoy.

The Company’s Commercial HVAC segment had 12 manufacturing plants and employed approximately 2,400 full-time people at December 31, 2008, of which approximately 186 are covered by collective bargaining agreements which expire in 2009 and approximately 159 are covered by collective bargaining agreements which expire in 2011.

Backlog

Backlog expected to be filled within the next twelve months as of December 31, 2008 was approximately $260.5 million and was approximately $263.1 million as of December 31, 2007.  The decrease in backlog from December 31, 2007 to December 31, 2008 reflects a reduction in backlog for residential ventilation, home technology and residential HVAC products of approximately $31.9 million, partially offset by an increase in backlog serving commercial HVAC customers of approximately $29.3 million.

Backlog is not regarded as a significant factor for operations where orders are generally for prompt delivery.  While backlog stated for all periods is believed to be firm, as all orders are supported by either a purchase order or a letter of intent, the possibility of cancellations makes it difficult to assess the firmness of backlog with certainty, and therefore there can be no assurance that the Company’s backlog will result in actual revenues.

Raw Materials

The Company purchases raw materials and most components used in its various manufacturing processes.  The principal raw materials the Company purchases are rolled sheet steel, formed and galvanized steel, copper, aluminum, plate mirror glass, various chemicals, paints, plastics, motors and compressors.

The materials, molds and dies, subassemblies and components purchased from other manufacturers, and other materials and supplies used in manufacturing processes have generally been available from a variety of sources.  From time to time increases in raw material costs can affect future supply availability due in part to raw material demands by other industries.  Whenever practical, the Company establishes multiple sources for the purchase of raw materials and components to achieve competitive pricing, ensure flexibility and protect against supply disruption.  The Company employs a company-wide procurement strategy designed to reduce the purchase price of raw materials and purchased components.  The Company believes that the use of these strategic sourcing procurement practices will continue to enhance its competitive position by reducing costs from its vendors and limiting cost increases for goods and services in sectors experiencing rising prices.

The Company is subject to significant market risk with respect to the pricing of its principal raw materials.  If prices of these raw materials were to increase dramatically, the Company may not be able to pass such increases on to its customers and, as a result, gross margins could decline significantly.

Research and Development

The Company’s research and development activities are principally for new product development and represent approximately 2.5%, 2.4% and 2.0% of the Company’s consolidated net sales in 2008, 2007 and 2006, respectively.

Trademarks and Patents

The Company owns or licenses numerous trademarks that it uses in the marketing of its products.  Certain of the trademarks the Company owns, including Broan® and NuTone®, are particularly important in the marketing of its products.  The Company also holds numerous design and process patents, but no single patent is material to the overall conduct of the Company’s business.  It is the Company’s policy to obtain and protect patents whenever such action would be beneficial to it.

Environmental and Regulatory Matters

The Company is subject to numerous federal, state, local and foreign laws and regulations relating to protection of the environment, including those that impose limitations on the discharge of pollutants into the air and water, establish standards for the use, treatment, storage and disposal of solid and hazardous materials and wastes and govern the cleanup of contaminated sites.  The Company believes that it is in substantial compliance with the material laws and regulations applicable to it.  The Company is involved in current, and may become involved in future, remedial actions under federal and state environmental laws and regulations which impose liability on companies to clean up, or contribute to the cost of cleaning up, sites currently or formerly owned or operated by such companies or sites at which their hazardous wastes or materials were disposed of or released.  Such claims may relate to properties or business lines acquired by the Company after a release has occurred.  In other instances, the Company may be partially liable under law or contract to other parties that have acquired businesses or assets from the Company for past practices relating to hazardous materials or wastes.  Expenditures in 2008, 2007 and 2006 to evaluate and remediate such sites were not material.  While the Company is able to reasonably estimate certain of its contingent losses, the Company is unable to estimate with certainty its ultimate financial exposure in connection with identified or yet to be identified remedial actions due, among other reasons, to: (i) uncertainties surrounding the nature and application of current or future environmental regulations, (ii) the Company’s lack of information about additional sites to which it may be listed as a potentially responsible party, or PRP, (iii) the level of clean-up that may be required at specific sites and choices concerning the technologies to be applied in corrective actions and (iv) the time periods over which remediation may occur.  Furthermore, since liability for site remediation may be joint and several, each PRP is potentially wholly liable for other PRPs that become insolvent or bankrupt.  Thus, the solvency of other PRPs could directly affect the Company’s ultimate aggregate clean-up costs.  In certain circumstances, the Company’s liability for clean-up costs may be covered in whole or in part by insurance or indemnification obligations of third parties.

The Company’s HVAC products must be designed and manufactured to meet various regulatory standards.  The United States and other countries have implemented a protocol on ozone-depleting substances that limits its ability to use hydrochlorofluorocarbons (“HCFCs”), a refrigerant used in air conditioning and heat pump products.  In accordance with recently enacted regulations, beginning on January 1, 2010, all of the Company’s HVAC products must be manufactured with R410 refrigerant instead of R22.  In addition, the Company’s residential HVAC products are subject to federal minimum efficiency standards, which increased to a 13 seasonal energy efficiency ratio (“SEER”) in 2006.  The Company’s residential HVAC products for manufactured housing include furnaces which must be designed and engineered to meet certain standards required by the U.S. Department of Housing and Urban Development and other federal agencies.  The Company must continue to improve its products to meet these and other applicable standards as they develop and become more stringent over time.

Employees

The Company employed approximately 8,800 full time persons as of December 31, 2008.

A work stoppage at one of the Company’s facilities that lasts for a significant period of time could cause the Company to lose sales, incur increased costs and adversely affect its ability to meet customers’ needs.  A plant shutdown or a substantial modification to a collective bargaining agreement could result in material gains or losses or the recognition of an asset impairment.  As agreements expire and until negotiations are completed, the Company does not know whether it will be able to negotiate collective bargaining agreements on the same or more favorable terms as the current agreements, or at all, and without production interruptions, including labor stoppages.

Working Capital

The carrying of inventories to support customers and to permit prompt delivery of finished goods requires substantial working capital.  Substantial working capital is also required to carry receivables.  The demand for the Company’s products is seasonal, particularly in the Northeast and Midwest regions of the United States and in Canada where inclement weather during the winter months usually reduces the level of building and remodeling activity in both the home improvement and new construction markets.  Certain of the residential product businesses in the Air Conditioning and Heating Products Segment have in the past been more seasonal in nature than the Company’s other businesses’ product categories.  As a result, the demand for working capital of the Company’s subsidiaries is greater from late in the first quarter until early in the fourth quarter.  See “Liquidity and Capital Resources” in Management’s Discussion and Analysis of Financial Condition and Results of Operations, Item 7 of Part II of this report, incorporated herein by reference.

Website

Nortek’s periodic and current reports are available on its website, www.nortek-inc.com, free of charge, as soon as reasonably practicable after such materials are filed with, or furnished, to the Securities and Exchange Commission (“SEC”).

Item 1A.  Risk Factors.

Risks Related to Our Business:

The Company’s business is dependent upon the levels of remodeling and replacement activity and new construction activity which have been negatively impacted by the economic downturn and the instability of the credit markets.

Critical factors in the level of the Company’s sales, profitability and cash flows are the levels of residential remodeling and replacement activity and new residential and non-residential construction activity.  The level of new residential and non-residential construction activity and, to a lesser extent, the level of residential remodeling and replacement activity are affected by seasonality and cyclical factors such as interest rates, inflation, consumer spending habits, employment levels and other macroeconomic factors, over which the Company has no control.  Any decline in economic activity as a result of these or other factors typically results in a decline in new construction and, to a lesser extent, residential remodeling and replacement purchases, which would result in a decrease in the Company’s sales, profitability and cash flows.  For example, reduced levels of home sales and housing starts and other softening in the housing markets in 2008 negatively affected the Company’s results of operations in 2008 and these factors are expected to continue to negatively affect the Company’s results of operations and cash flows throughout 2009.

In addition, uncertainties due to the significant instability in the mortgage markets and the resultant impact on the overall credit market could continue to adversely impact the Company’s business.  The tightening of credit standards and the decrease in home values are expected to result in a decline in consumer spending for home remodeling and replacement projects which could adversely impact the Company’s operating results.  Additionally, increases in the cost of home mortgages and the difficulty in obtaining financing for new homes could continue to materially impact the sales of the Company’s products in the residential construction market.

Fluctuations in the cost or availability of raw materials and components and increases in freight and other costs could have an adverse effect on the Company’s business.

The Company is dependent upon raw materials and purchased components, including, among others, steel, motors, compressors, copper, packaging material, aluminum, plastics, glass and various chemicals and paints that it purchases from third parties.  As a result, the Company’s results of operations, cash flows and financial condition may be adversely affected by increases in costs of raw materials or components, or in limited availability of raw materials or components.  The Company does not typically enter into long-term supply contracts for raw materials and components.  In addition, the Company generally does not hedge against its supply requirements.  Accordingly, the Company may not be able to obtain raw materials and components from its current or alternative suppliers at reasonable prices in the future, or may not be able to obtain raw materials and components on the scale and within the time frames the Company requires.  Further, if the Company’s suppliers are unable to meet the Company’s supply requirements, the Company could experience supply interruptions and/or cost increases which (to the extent the Company was unable to find alternate suppliers or pass along these additional costs to its customers) could adversely affect the Company’s results of operations, cash flows and financial condition.

For example, during 2006 through 2008, the Company experienced significant increases in the prices it paid for steel, copper, aluminum and steel fabricated parts.  In addition, the Company has experienced and may continue to experience an increase in freight and other costs due to rising oil and other energy prices.  While the Company was able to offset a portion of these cost increases in these periods by raising prices to its customers for some products, as well as through strategic sourcing initiatives and improvements in manufacturing efficiency, there can be no assurance that the Company will be able to offset all material cost increases in 2009 or in any future periods.

The availability of certain raw materials and component parts from sole or limited sources of supply may have an adverse effect on the Company’s business.

Sources of raw materials or component parts for certain of the Company’s operations may be dependent upon limited or sole sources of supply which may impact the Company’s ability to manufacture finished product.  While the Company continually reviews alternative sources of supply, there can be no assurance that the Company will not face disruptions in sources of supply which could adversely affect the Company’s results of operations, cash flows and financial position.

Weather fluctuations may negatively impact the Company’s business.

Weather fluctuations may adversely affect the Company’s operating results and its ability to maintain sales volume.  In the Company’s HVAC segment, operations may be adversely affected by unseasonably warm weather in the months of November to February and unseasonably cool weather in the months of May to August, which has the effect of diminishing customer demand for heating and air conditioning products.  In all of the Company’s segments, adverse weather conditions at any time of the year may negatively affect overall levels of new construction and remodeling and replacement activity, which in turn may lead to a decrease in sales.  Many of the Company’s operating expenses are fixed and cannot be reduced during periods of decreased demand for its products.  Accordingly, the Company’s results of operations and cash flows will be negatively impacted in quarters with lower sales due to weather fluctuations.

If the Company fails to identify suitable acquisition candidates, or to integrate the businesses it has acquired or will acquire in the future, it could negatively impact the Company’s business.

Historically, the Company has engaged in a significant number of acquisitions, and those acquisitions have contributed significantly to the Company’s growth in sales and profitability, particularly in the HTP segment.  However, the Company cannot assure that it will continue to locate and secure acquisition candidates on terms and conditions that are acceptable to the Company.  If the Company is unable to identify attractive acquisition candidates, its growth, particularly in the HTP segment, could be impaired.

There are several risks in acquisitions, including:

·  
the difficulty and expense that the Company incurs in connection with the acquisition;
·  
the difficulty and expense that the Company incurs in the subsequent assimilation of the operations of the acquired company into the Company’s operations;
·  
adverse accounting consequences of conforming the acquired company's accounting policies to the Company’s;
·  
the difficulties and expense of developing, implementing and monitoring systems of internal controls at acquired companies, including disclosure controls and procedures and internal controls over financial reporting;
·  
the difficulty in operating acquired businesses;
·  
the diversion of management's attention from the Company’s other business concerns;
·  
the potential loss of customers or key employees of acquired companies;
·  
the impact on the Company’s financial condition due to the timing of the acquisition or the failure to meet operating expectations for the acquired business; and
·  
the assumption of unknown liabilities of the acquired company.

The Company cannot assure that any acquisition it has made or may make will be successfully integrated into the Company’s on-going operations or that the Company will achieve any expected cost savings from any acquisition.  If the operations of an acquired business do not meet expectations, the Company’s profitability and cash flows may be impaired and the Company may be required to restructure the acquired business or write-off the value of some or all of the assets of the acquired business.  The Company does not expect to consummate any acquisitions in 2009.

Because the Company competes against competitors with substantially greater resources, the Company faces external competitive risks that may negatively impact its business.

The Company’s RVP and HTP segments compete with many domestic and international suppliers in various markets.  The Company competes with suppliers of competitive products primarily on the basis of quality, distribution, delivery and price.  Some of the Company’s competitors in these markets have greater financial and marketing resources than that of the Company.

The Company’s Residential HVAC segment competes in both the site-built and manufactured housing markets on the basis of breadth and quality of product line, distribution, product availability and price. Most of the Company’s residential HVAC competitors have greater financial and marketing resources and the products of certain of the Company’s competitors may enjoy greater brand awareness than the Company’s residential HVAC products.

The Company’s Commercial HVAC segment competes primarily on the basis of engineering support, quality, design and construction flexibility and total installed system cost.  Most of the Company’s competitors in the commercial HVAC market have greater financial and marketing resources and enjoy greater brand awareness than the Company does.

Competitive factors could require the Company to reduce prices or increase spending on product development, marketing and sales, either of which could adversely affect its operating results.

Fluctuations in currency exchange rates could adversely affect the Company’s revenues, profitability and cash flows.

The Company’s foreign operations expose the Company to fluctuations in currency exchange rates and currency devaluations.  The Company reports its financial results in U.S. dollars, but a portion of its sales and expenses are denominated in Euros, Canadian Dollars and other currencies.  As a result, changes in the relative values of U.S. dollars, Euros, Canadian Dollars and other currencies will affect the Company’s levels of revenues and profitability.  If the value of the U.S. dollar increases relative to the value of the Euro, Canadian Dollar and other currencies, the Company’s levels of revenue and profitability will decline since the translation of a certain number of Euros or units of such other currencies into U.S. dollars for financial reporting purposes will represent fewer U.S. dollars.  Conversely, if the value of the U.S. dollar decreases relative to the value of the Euro, Canadian Dollar and other currencies, the Company’s levels of revenue and profitability will increase since the translation of a certain number of Euros or units of such other currencies into U.S. dollars for financial reporting purposes will represent additional U.S. dollars.  In addition, in the case of sales to customers in certain locations, the Company’s sales are denominated in U.S. dollars, Euros or Canadian Dollars but all or a substantial portion of the Company’s associated costs are denominated in a different currency.  As a result, changes in the relative values of U.S. dollars, Euros and Canadian Dollars and any such different currency will affect the Company’s profitability and cash flows.

Because the Company has substantial operations outside the United States, the Company is subject to the economic and political conditions of foreign nations.

The Company has manufacturing facilities in several countries outside of the United States.  In 2008, the Company sold products in approximately 100 countries other than the United States.  Foreign net sales, which are attributed based upon the location of the Company’s subsidiary responsible for the sale, were approximately 21.2% and 21.5% of consolidated net sales for the years ended December 31, 2008 and 2007, respectively.  The Company’s foreign operations are subject to a number of risks and uncertainties, including risks that:

·  
foreign governments may impose limitations on the Company’s ability to repatriate funds;
·  
foreign governments may impose withholding or other taxes on remittances and other payments to the Company, or the amount of any such taxes may increase;
·  
an outbreak or escalation of any insurrection, armed conflict or act of terrorism, or another form of political instability, may occur;
·  
natural disasters may occur, and local governments may have difficulties in responding to these events;
·  
foreign governments may nationalize foreign assets or engage in other forms of governmental protectionism;
·  
foreign governments may impose or increase investment barriers, customs or tariffs, or other restrictions affecting the Company’s business; and
·  
development, implementation and monitoring of systems of internal controls of the Company’s international operations, including disclosure controls and procedures and internal controls over financial reporting, may be difficult and expensive.

The occurrence of any of these conditions could disrupt the Company’s business in particular countries or regions of the world, or prevent the Company from conducting business in particular countries or regions, which could reduce sales and adversely affect profitability.  In addition, Nortek relies on dividends and other payments or distributions from its subsidiaries to meet its debt obligations.  If foreign governments impose limitations on the Company’s ability to repatriate funds or impose or increase taxes on remittances or other payments to the Company, the amount of dividends and other distributions Nortek receives from its subsidiaries could be reduced, which could reduce the amount of cash available to Nortek to meet its debt obligations.

Varying international business practices.

The Company currently purchases raw materials, components and finished products from various foreign suppliers.  To the extent that any such foreign supplier utilizes labor or other practices that vary from those commonly accepted in the United States, the Company’s business and reputation could be adversely affected by any resulting litigation, negative publicity, political pressure or otherwise.

A decline in the Company’s relations with its key distributors and dealers or loss of major customers may negatively impact the Company’s business.

The Company’s operations depend upon its ability to maintain relations with its independent distributors and dealers and the Company does not typically enter into long-term contracts with them.  If the Company’s key distributors or dealers are unwilling to continue to sell the Company’s products, or if any of them merge with or are purchased by a competitor, the Company could experience a decline in sales.  If the Company is unable to replace such distributors or dealers or otherwise replace the resulting loss of sales, the Company’s business, results of operations and cash flows could be adversely affected.  For the year ended December 31, 2008, approximately 50% of the Company’s consolidated net sales were made through its independent distributors and dealers, and the Company’s largest distributor or dealer accounted for approximately 4% of consolidated net sales for the year ended December 31, 2008.

In addition, the loss of one or more of the Company’s other major customers, or a substantial decrease in such customers' purchases from the Company, could have a material adverse effect on results of operations and cash flows.  Because the Company does not generally have binding long-term purchasing agreements with its customers, there can be no assurance that the Company’s existing customers will continue to purchase products from the Company.  The Company’s largest customer (other than a distributor or dealer) accounted for approximately 4% of consolidated net sales for the year ended December 31, 2008.

Labor disruptions or cost increases could adversely affect the Company’s business.

A work stoppage at one of the Company’s facilities that lasts for a significant period of time could cause the Company to lose sales, incur increased costs and adversely affect its ability to meet customers' needs.  A plant shutdown or a substantial modification to employment terms (including the collective bargaining agreements affecting the Company’s unionized employees) could result in material gains or losses or the recognition of an asset impairment.  As collective bargaining agreements expire and until negotiations are completed, it is not known whether the Company will be able to negotiate collective bargaining agreements on the same or more favorable terms as the current agreements, or at all, without production interruptions, including labor stoppages.  At December 31, 2008, approximately 8% of the Company’s employees are unionized, and from time to time the Company experiences union organizing efforts directed at the Company’s non-union employees.  The Company may also experience labor cost increases or disruptions in its non-union facilities in circumstances where the Company must compete for employees with necessary skills and experience or in tight labor markets.

The Company must continue to innovate and improve its products to maintain its competitive advantage.

The Company’s ability to maintain and grow its market share depends on the ability to continue to develop high quality, innovative products.  An important part of the Company’s competitive strategy includes leveraging its distributor and dealer relationships and its existing brands to introduce new products.  In addition, some of the Company’s HVAC products are subject to federal minimum efficiency standards and/or protocols concerning the use of ozone-depleting substances that have and are expected to continue to become more stringent over time.  The Company cannot assure that its investments in product innovation and technological development will be sufficient or that it will be able to create and market new products to enable the Company to successfully compete with new products or technologies developed by the Company’s competitors, or meet heightened regulatory requirements in the future.

The Company could incur substantial costs, including cleanup costs, fines and civil or criminal sanctions, as a result of violations of or liabilities under environmental laws.

The Company’s operations are subject to numerous federal, state, local and foreign laws and regulations relating to protection of the environment, including those that impose limitations on the discharge of pollutants into the air and water, establish standards for the use, treatment, storage and disposal of solid and hazardous materials and wastes and govern the cleanup of contaminated sites.  The Company has used and continues to use various substances in its products and manufacturing operations, and has generated and continues to generate wastes, which have been or may be deemed to be hazardous or dangerous.  As such, the Company’s business is subject to and may be materially and adversely affected by compliance obligations and other liabilities under environmental, health and safety laws and regulations.  These laws and regulations affect ongoing operations and require capital costs and operating expenditures in order to achieve and maintain compliance.  For example, the United States and other countries have established programs for limiting the production, importation and use of certain ozone depleting chemicals, including HCFCs, a refrigerant used in the Company’s air conditioning and heat pump products.  Some of these chemicals have been banned completely, and others are currently scheduled to be phased out in the United States by the year 2010.  Modifications to the design of the Company’s products may be necessary in order to utilize alternative refrigerants.

In addition, the Company could incur substantial costs, including cleanup costs, fines and civil or criminal sanctions, and third party property damage or personal injury claims, as a result of violations of or liabilities under environmental laws, or non-compliance with environmental permits required at its facilities.  Certain environmental laws and regulations also impose liability, without regard to knowledge or fault, relating to the existence of contamination at or associated with properties used in the Company’s current and former operations, or those of the Company’s predecessors, or at locations to which current or former operations or those of the Company’s predecessors have shipped waste for disposal.  Contaminants have been detected at certain of the Company’s former sites, and the Company has been named as a potentially responsible party at several third-party waste disposal sites.  While the Company is not currently aware of any such sites as to which material outstanding claims or obligations exist, the discovery of additional contaminants or the imposition of additional cleanup obligations at these or other sites could result in significant liability.  In addition, the Company cannot be certain that identification of presently unidentified environmental conditions, more vigorous enforcement by regulatory agencies, enactment of more stringent laws and regulations, or other unanticipated events will not arise in the future and give rise to material environmental liabilities, which could have a material adverse effect on the Company’s business, financial condition, results of operations and cash flows.

The Company faces risks of litigation and liability claims on product liability, workers’ compensation and other matters, the extent of which exposure can be difficult or impossible to estimate and which can negatively impact the Company’s business, financial condition, results of operations and cash flows.

The Company is subject to legal proceedings and claims arising out of its businesses that cover a wide range of matters, including contract and employment claims, product liability claims, warranty claims and claims for modification, adjustment or replacement of component parts of units sold.  Product liability and other legal proceedings include those related to businesses the Company has acquired or properties it has previously owned or operated.

The development, manufacture, sale and use of the Company’s products involve risks of product liability and warranty claims, including personal injury and property damage arising from fire, soot, mold and carbon monoxide.  The Company currently carries insurance and maintains reserves for potential product liability claims.  However, the Company’s insurance coverage may be inadequate if such claims do arise and any liability not covered by insurance could have a material adverse effect on the Company’s business.  The accounting for self-insured plans requires that significant judgments and estimates be made both with respect to the future liabilities to be paid for known claims and incurred but not reported claims as of the reporting date.  To date, the Company has been able to obtain insurance in amounts it believes to be appropriate to cover such liability.  However, the Company’s insurance premiums may increase in the future as a consequence of conditions in the insurance business generally or the Company’s situation in particular.  Any such increase could result in lower profits or cause the need to reduce the Company’s insurance coverage.  In addition, a future claim may be brought against the Company which would have a material adverse effect on the Company.  Any product liability claim may also include the imposition of punitive damages, the award of which, pursuant to certain state laws, may not be covered by insurance.  The Company’s product liability insurance policies have limits that, if exceeded, may result in material costs that would have an adverse effect on future profitability.  In addition, warranty claims are generally not covered by the Company’s product liability insurance.  Further, any product liability or warranty issues may adversely affect the Company’s reputation as a manufacturer of high-quality, safe products and could have a material adverse effect on its business.

Product recalls or reworks may adversely affect the Company’s business.

In the event the Company produces a product that is alleged to contain a design or manufacturing defect, the Company could be required to incur costs involved to recall or rework that product.  While the Company has undertaken several voluntary product recalls and reworks over the past several years, additional product recalls and reworks could result in material costs.  Many of the Company’s products, especially certain models of bath fans, range hoods and residential furnaces and air conditioners, have a large installed base, and any recalls and reworks related to products with a large installed base could be particularly costly.  The costs of product recalls and reworks are not generally covered by insurance.  In addition, the Company’s reputation for safety and quality is essential to maintaining its market share and protecting its brands.  Any recalls or reworks may adversely affect the Company’s reputation as a manufacturer of high-quality, safe products and could have a material adverse effect on its financial condition, results of operations and cash flows.

The Company’s business operations could be significantly disrupted if it lost members of its management team.

The Company’s success depends to a significant degree upon the continued contributions of its executive officers and key employees and consultants, both individually and as a group.  The Company’s future performance will be substantially dependent on its ability to retain and motivate them.  The loss of the services of any of these executive officers or key employees and consultants, particularly Nortek’s Chairman and Chief Executive Officer, Richard L. Bready, and the Company’s other executive officers, could prevent the Company from executing its business strategy.

The Company’s business operations could be negatively impacted if it fails to adequately protect its intellectual property rights, if it fails to comply with the terms of its licenses or if third parties claim that the Company is in violation of its intellectual property rights.

The Company is highly dependent on certain of the brand names under which it sells its products, including Broan® and NuTone®.  Failure to protect these brand names and other intellectual property rights or to prevent their unauthorized use by third parties could adversely affect the Company’s business.  The Company seeks to protect its intellectual property rights through a combination of trademark, copyright, patent and trade secret laws, as well as confidentiality agreements.  These protections may not be adequate to prevent competitors from using the Company’s brand names and trademarks without authorization or from copying the Company’s products or developing products equivalent to or superior to the Company’s.  The Company licenses several brand names from third parties.  In the event the Company fails to comply with the terms of these licenses, the Company could lose the right to use these brand names.  In addition, the Company faces the risk of claims that the Company is infringing third parties' intellectual property rights.  Any such claim, even if it is without merit, could be expensive and time-consuming; could cause the Company to cease making, using or selling certain products that incorporate the disputed intellectual property; could require the Company to redesign its products, if feasible; could divert management time and attention; and could require the Company to enter into costly royalty or licensing arrangements.

Risks Related to Our Capital Structure:

The Company’s substantial debt could negatively impact its business, prevent the Company from fulfilling its outstanding debt obligations and adversely affect its financial condition.

The Company has a substantial amount of debt.  At December 31, 2008, the Company had approximately $1,599.4 million of total debt outstanding.  The terms of the Company’s outstanding debt, including Nortek’s 10% Senior Secured Notes due 2013, Nortek’s 8 1/2% Senior Subordinated Notes due 2014 and Nortek’s $350.0 million senior secured asset-based revolving credit facility (the “ABL Facility”) limit, but do not prohibit, the Company from incurring additional debt.  If additional debt is added to current debt levels, the related risks described below could intensify.

The substantial amount of the Company’s debt has or could have important consequences, including the following:

·  
the Company’s ability to obtain additional financing for working capital, capital expenditures, acquisitions, refinancing indebtedness, or other purposes is impaired;
·  
a substantial portion of the Company’s cash flow from operations will be dedicated to paying principal and interest on its debt, thereby reducing funds available for expansion or other purposes;
·  
the Company is more leveraged than some of its competitors, which may result in a competitive disadvantage;
·  
the Company is vulnerable to interest rate increases, as certain of its borrowings, including those under Nortek’s ABL Facility, are at variable rates;
·  
the Company’s failure to comply with the restrictions in its financing agreements would have a material adverse effect on it;
·  
the Company’s significant amount of debt makes it more vulnerable to changes in general economic conditions;
·  
the Company faces limitations on its ability to make strategic acquisitions, invest in new products or capital assets or take advantage of business opportunities; and
·  
the Company is limited in its flexibility in planning for, or reacting to, changes in its business and the industries in which it operates.

The Company believes that it will need to access the capital markets in the future to raise the funds to repay its substantial debt.  In April 2009, Moody’s downgraded the debt ratings for Nortek and NTK Holdings from “B3” to “Caa2” and issued a negative outlook.  Moody’s rating downgrade reflected the Company’s high leverage, reduced financial flexibility and the anticipated pressure of the difficult new home construction market and home values on the Company’s 2009 financial performance.  The negative ratings outlook reflected Moody’s concern that the market for the Company’s products will remain under significant pressure so long as new housing starts do not rebound and that the repair and remodeling market could contract further in 2009.  Additionally, Moody’s was concerned whether the Company’s cost cutting initiatives would be successful enough to offset pressure on the Company’s sales.  The current debt ratings, and any further future rating agency downgrades in the Company's indebtedness, could impede its ability to refinance indebtedness or adversely impact future borrowing costs.

The Company has no assurance that it will be able to complete a refinancing or that it will be able to raise any additional financing, particularly in view of the Company’s high levels of debt relative to its financial performance and the restrictions under its debt agreements.  If the Company is unable to satisfy or refinance its indebtedness as it comes due, the Company will be in default on its debt obligations.  If the Company defaults on its debt obligations and any of its indebtedness is accelerated, such acceleration will have a material adverse effect on the Company’s financial condition and cash flows.

See also “Management’s Discussion and Analysis of Financial Condition and Results of Operations -- Liquidity and Capital Resources” included elsewhere herein for a further description of the terms and conditions of the Company’s outstanding indebtedness.

The Company may be unable to generate sufficient cash to service all of its indebtedness and other liquidity requirements and may be forced to take other actions to satisfy such requirements, which may not be successful.

The Company has significant cash payments due on its indebtedness and certain other specified obligations in 2009 and thereafter.  For the year ending December 31, 2009, the Company owes principal and interest payments on its indebtedness in the total amount of approximately $164.5 million.  In the fiscal year ending December 31, 2010, the total of such principal and interest payments is approximately $146.6 million.  For a description of the obligations to which the payments referred to in this paragraph relate and the amount of the payments due on such obligations after December 31, 2010, see the table in “Liquidity and Capital Resources” included elsewhere herein.

The Company’s ability to make scheduled payments on or to refinance its debt obligations depends on its financial condition and operating performance, which are subject to prevailing economic and competitive conditions and to financial, business and other factors beyond the Company’s control. If the Company’s cash flows and capital resources are insufficient to fund the Company’s debt service obligations, the Company could face substantial liquidity problems and may be forced to seek additional capital or restructure or refinance the Company’s indebtedness and it may be forced to reduce or delay capital expenditures and sell assets.  In addition, the Company may seek to reduce its debt service obligations through the retirement or purchase of outstanding debt through cash purchases, prepayments and/or exchanges in open market purchases, privately negotiated transactions or otherwise.  These alternative measures may not be successful and may not permit the Company to meet its scheduled debt service obligations.

The terms of the Company’s debt covenants could limit how the Company conducts its business and its ability to raise additional funds.

The agreements that govern the terms of the Company’s debt, including the indentures that govern Nortek’s 10% Senior Secured Notes due 2013 and Nortek’s 8 1/2% Senior Subordinated Notes due 2014 and the credit agreement that governs Nortek’s ABL Facility, contain covenants that restrict Nortek’s ability and the ability of its subsidiaries to:

·  
incur additional indebtedness;
·  
pay dividends or make other distributions;
·  
make loans or investments;
·  
incur certain liens;
·  
enter into transactions with affiliates; and
·  
consolidate, merge or sell assets.

There are limitations on Nortek’s ability to incur the full $350.0 million of commitments under Nortek’s ABL Facility.  Availability is limited to the lesser of the borrowing base and $350.0 million, and the covenants under Nortek’s 8 1/2% Senior Subordinated Notes due 2014 do not currently allow Nortek to incur up to the full $350.0 million.  As of December 31, 2008, Nortek had $145.0 million outstanding under the ABL Facility and additional borrowing capacity under the ABL Facility of approximately $69.0 million. 

Nortek will be required to deposit cash from its material deposit accounts (including all concentration accounts) daily in collection accounts maintained with the administrative agent under Nortek’s ABL Facility, which will be used to repay outstanding loans and cash collateralize letters of credit if (i) excess availability (as defined) is less than 15% of the lesser of the commitment amount and the borrowing base or (ii) an event of default has occurred and is continuing.  In addition, under Nortek’s ABL Facility, if Nortek’s borrowing availability falls below the greater of (i) $40 million and (ii) 12.5% of the borrowing base, Nortek will be required to satisfy and maintain a fixed charge coverage ratio not less than 1.1 to 1.0.  Nortek’s ability to meet the required fixed charge coverage ratio can be affected by events beyond the Company’s control.  A breach of any of these covenants could result in a default under Nortek’s ABL Facility.

A breach of the covenants under the indentures that govern Nortek’s 10% Senior Secured Notes due 2013 and Nortek’s 8 1/2% Senior Subordinated Notes due 2014 and the credit agreement that governs Nortek’s ABL Facility could result in an event of default under the applicable indebtedness.  Such default may allow the creditors to accelerate the related debt and may result in the acceleration of any other debt to which a cross-acceleration or cross-default provision applies.  In addition, an event of default under Nortek’s ABL Facility would permit the lenders under the ABL Facility to terminate all commitments to extend further credit under that facility.  Furthermore, if Nortek was unable to repay the amounts due and payable under its ABL Facility, those lenders could proceed against the collateral granted to them to secure that indebtedness.  In the event the Company’s lenders or noteholders accelerate the repayment of its borrowings, the Company cannot assure that Nortek and its subsidiaries would have sufficient assets to repay such indebtedness.

NTK Holdings has significant cash payments due on its indebtedness beginning in the fiscal year ending December 31, 2010, and the inability of NTK Holdings to make such payments may result in a change of control of Nortek.

NTK Holdings has substantial debt service obligations beginning in the fiscal year ending December 31, 2010.  During 2010, NTK Holdings alone has cash debt service obligations of approximately $162.3 million, including a payment of approximately $147.4 million due on March 1, 2010 under its 10 3/4% Senior Discount Notes.

The ability of NTK Holdings to service its outstanding indebtedness depends on the likelihood of obtaining additional capital, restructuring the terms of such indebtedness or obtaining dividends or other payments from Nortek.  The ability of NTK Holdings to obtain additional capital is adversely affected by the substantial amount of NTK Holdings’ and the Company’s outstanding indebtedness, including indebtedness of Nortek and its subsidiaries, which is structurally senior in right of payment to any new debt or equity financing for NTK Holdings.  Although Nortek’s 10% Senior Secured Notes due 2013, Nortek’s 8 1/2% Senior Subordinated Notes due 2014 and Nortek’s ABL Facility limit Nortek’s ability to make certain payments, including dividends, to NTK Holdings, under the indenture that governs Nortek’s 10% Senior Secured Notes due 2013, Nortek has the capacity to make certain payments, including dividends, of up to approximately $145.9 million at December 31, 2008. Nortek may make a distribution or other payment to NTK Holdings, but in the event that such payments are not made or are not sufficient to enable NTK Holdings to make the payments due on its indebtedness, additional equity or a restructuring of NTK Holdings’ indebtedness, whether pursuant to privately negotiated transactions or under supervision of an appropriate court proceeding, will likely be required.

A restructuring of the indebtedness of NTK Holdings could result in a change of control of Nortek.  A change of control may constitute an event of default under Nortek’s ABL Facility and would also require Nortek to offer to purchase its 10% Senior Secured Notes due 2013 and 8 1/2% Senior Subordinated Notes due 2014 at 101% of the principal amount thereof, together with accrued and unpaid interest, and a default of Nortek’s ABL Facility would trigger a cross-default of the indentures.  The failure of Nortek to complete the purchase of any notes tendered pursuant to such offer, whether due to lack of funds or otherwise, would constitute an event of default under the indentures governing such notes.  See the risk factor above for a description of certain consequences which may result from events of default under Nortek’s ABL Facility and such indentures.

Additional borrowings under the ABL Facility are subject to certain conditions and the lenders under Nortek’s ABL Facility have considerable discretion to impose restrictions and if such conditions are not met or such discretion is used to limit additional borrowings, the Company’s ability to service its outstanding indebtedness and conduct its business could be materially and adversely impaired.

Additional borrowings under Nortek’s ABL Facility require the Company to make certain customary representations and warranties (including with respect to continued solvency  and no material adverse effect) as of the date of such additional borrowing. In the event that the Company is unable to make such representations and warranties on such borrowing date, then the lenders under Nortek’s ABL facility may not honor such request for additional borrowing. If the lenders under Nortek’s ABL facility do not honor such requests, the Company’s ability to service its outstanding indebtedness and conduct its business could be materially and adversely impaired.

Nortek’s ABL Facility provides the lenders considerable discretion to impose reserves or availability blocks, which could materially impair the amount of borrowings that would otherwise be available to the Company.  There can be no assurance that the lenders under Nortek’s ABL Facility will not impose such actions during the term of the ABL Facility and further, were they to do so, the resulting impact of this action could materially and adversely impair the Company’s ability to service its outstanding indebtedness.

If Nortek is unable to access funds generated by its subsidiaries, it may not be able to meet its financial obligations.

Because Nortek conducts its operations through its subsidiaries, Nortek depends on those entities for dividends, distributions and other payments to generate the funds necessary to meet its financial obligations.  Legal restrictions in the United States and foreign jurisdictions applicable to Nortek’s subsidiaries and contractual restrictions in certain agreements governing current and future indebtedness of Nortek’s subsidiaries, as well as the financial condition and operating requirements of Nortek’s subsidiaries, may limit Nortek’s ability to obtain cash from its subsidiaries.  All of Nortek’s subsidiaries are separate and independent legal entities and have no obligation whatsoever to pay any dividends, distributions or other payments to Nortek.


Item 1B.  Unresolved Staff Comments.

None.
 
Item 2.  Properties.

Set forth below is a brief description of the location and general character of the principal administrative and manufacturing facilities and other material real properties of the Company’s continuing operations, all of which the Company considers to be in satisfactory repair.  All properties are owned, except for those indicated by an asterisk (*), which are leased under operating leases and those with a double asterisk (**), which are leased under capital leases.

   
Approximate
 
Location (1)
Description
Square Feet
 
       
Residential Ventilation Products Segment:
     
Hartford, WI
Manufacturing/Warehouse/Administrative
538,000
(3)
Hartford, WI
Warehouse
130,000
*
Mississauga, ONT, Canada
Manufacturing/Warehouse/Administrative
110,000
 
Fabriano, Italy
Manufacturing/Warehouse/Administrative
178,000
 
Cerreto D’Esi, Italy
Manufacturing/Warehouse/Administrative
174,000
 
Montefano, Italy
Manufacturing/Warehouse/Administrative
93,000
(2)
Cleburne, TX
Manufacturing/Warehouse/Administrative
215,000
(3)
Drummondville, QUE, Canada
Manufacturing/Warehouse/Administrative
126,000
 
Drummondville, QUE, Canada
Manufacturing/Warehouse/Administrative
44,000
*
Chenjian, Huizhou, PRC
Manufacturing/Warehouse/Administrative/Other
198,000
 
San Francisco, CA
Warehouse/Administrative
35,000
*
Gliwice, Poland
Manufacturing/Warehouse/Administrative
162,000
(2)
Tecate, Mexico
Manufacturing/Warehouse/Administrative
204,000
*
       
Home Technology Products Segment:
     
Sylmar, CA
Administrative
18,000
*
Xiang, Bao An County, Shenzhen, PRC
Manufacturing/Warehouse/Administrative/Other
410,000
*
Chaiwan, Hong Kong
Administrative
13,000
*
Lexington, KY
Warehouse/Administrative
73,000
*
Carlsbad, CA
Warehouse/Administrative
64,000
*
Vista, CA
Warehouse
69,000
*
Riverside, CA
Administrative
82,000
*
Casnovia, MI
Manufacturing/Warehouse/Administrative
28,000
*
Phoenix, AZ
Manufacturing/Warehouse/Administrative
51,000
*
Petaluma, CA
Warehouse/Administrative
26,000
*
Miami, FL
Warehouse/Administrative
43,000
*
Cambridge, U.K.
Warehouse/Administrative
11,000
*
Tallahassee, FL
Manufacturing/Warehouse/Administrative
71,000
(3)
Summerville, SC
Warehouse/Administrative
162,000
*
New Milford, CT
Manufacturing/Warehouse/Administrative
17,000
**
Los Angeles, CA
Warehouse/Administrative
28,000
*
Salt Lake City, UT
Manufacturing/Warehouse/Administrative
25,000
*
Winston-Salem, NC
Manufacturing/Warehouse/Administrative
47,000
*
Canton, MA
Warehouse/Administrative
21,000
*

Residential Air Conditioning and Heating Products Segment:
     
O’Fallon, MO
Warehouse/Administrative
70,000
*
St. Louis, MO
Warehouse
103,000
*
Boonville, MO
Manufacturing
250,000
(3)
Boonville, MO
Warehouse/Administrative
150,000
(2)
Tipton, MO
Manufacturing
50,000
(3)
Poplar Bluff, MO
Manufacturing/Warehouse
725,000
**
Dyersburg, TN
Manufacturing/Warehouse
368,000
**
Miami, FL
Manufacturing/Warehouse/Administrative
111,000
*
Catano, Puerto Rico
Warehouse
17,000
*
       
Commercial Air Conditioning and Heating Products Segment:
     
St. Leonard d’Aston, QUE, Canada
Manufacturing/Administrative
95,000
*
Saskatoon, Saskatchewan, Canada
Manufacturing/Administrative
49,000
*
Holland, MI
Manufacturing/Administrative
45,000
*
Oklahoma City, OK
Manufacturing/Administrative
127,000
(3)
Okarche, OK
Manufacturing/Warehouse/Administrative
228,000
(3)
Springfield, MO
Manufacturing/Warehouse/Administrative
113,000
*
Anjou, QUE, Canada
Manufacturing/Administrative
122,000
*
Edenbridge, Kent, U.K.
Manufacturing/Administrative
92,000
*
Fenton, Stoke-on-Trent, U.K.
Manufacturing/Administrative
104,000
*
Anji County, Zhejiang, PRC
Manufacturing/Warehouse/Administrative
202,000
(2)
Clackamas, OR
Manufacturing/Warehouse/Administrative
165,000
*
Tualatin, OR
Manufacturing/Warehouse/Administrative
176,000
*
Chaska, MN
Administrative
25,000
*
       
Other:
     
Providence, RI
Administrative
23,000
*

   (1)
Certain locations may represent more than one property and the square footage includes all properties within that location.

(2)  
These facilities are pledged as security under various subsidiary debt agreements.

(3)  
These facilities are pledged as first priority security under Nortek’s 10% Senior Secured Notes due 2013 and as second priority under Nortek’s ABL Facility.

Item 3.  Legal Proceedings.

The Company is subject to numerous federal, state and local laws and regulations, including environmental laws and regulations that impose limitations on the discharge of pollutants into the air and water and establish standards for the treatment, storage and disposal of solid and hazardous wastes.  The Company believes that it is in substantial compliance with the material laws and regulations applicable to it.  The Company is involved in current, and may become involved in future, remedial actions under federal and state environmental laws and regulations which impose liability on companies to clean up, or contribute to the cost of cleaning up, sites at which their hazardous wastes or materials were disposed of or released.  Such claims may relate to properties or business lines acquired by the Company after a release has occurred.  In other instances, the Company may be partially liable under law or contract to other parties that have acquired businesses or assets from the Company for past practices relating to hazardous substances management.  The Company believes that all such claims asserted against it, or such obligations incurred by it, will not have a material adverse effect upon the Company’s financial condition or results of operations.  Expenditures in 2008, 2007 and 2006 to evaluate and remediate such sites were not material.  While the Company is able to reasonably estimate certain of its contingent losses, the Company is unable to estimate with certainty its ultimate financial exposure in connection with identified or yet to be identified remedial actions due, among other reasons, to: (i) uncertainties surrounding the nature and application of environmental regulations, (ii) the Company’s lack of information about additional sites to which it may be listed as a potentially responsible part (“PRP”), (iii) the level of clean-up that may be required at specific sites and choices concerning the technologies to be applied in corrective actions and (iv) the time periods over which remediation may occur.  Furthermore, since liability for site remediation is joint and several, each PRP is potentially wholly liable for other PRP’s that become insolvent or bankrupt.  Thus, the solvency of other PRP’s could directly affect the Company’s ultimate aggregate clean-up costs.  In certain circumstances, the Company’s liability for clean-up costs may be covered in whole or in part by insurance or indemnification obligations of third parties.

In addition to legal matters described above, the Company is named as a defendant in a number of legal proceedings, including a number of product liability lawsuits, incident to the conduct of its business.

The Company does not expect that any of the above described proceedings will have a material adverse effect, either individually or in the aggregate, on the Company’s financial position, results of operations, liquidity or competitive position.  See Note 8 of the Notes to the Consolidated Financial Statements, Item 8 of Part II of this report, incorporated herein by reference.

Item 4.  Submission of Matters to a Vote of Security Holders.

None.

PART II

Item 5.  Market for Registrant’s Common Stock, Related Stockholder Matters and Issuer Purchases of Equity Securities.

Nortek’s outstanding capital stock is privately held, and there is no established public trading market for its capital stock.  As of April 3, 2009, there were 3,000 shares of common stock of Nortek authorized and outstanding, all of which are owned by Nortek Holdings.

Item 6.  Consolidated Selected Financial Data.

See the Notes to the Consolidated Financial Statements and Management’s Discussion and Analysis of Financial Condition and Results of Operations, included elsewhere herein regarding the effect on operating results of acquisitions, discontinued operations and other matters.  See Part II, Item 5 of this report, incorporated herein by reference, for a discussion on certain Stockholder Matters.
 
   
For the Periods
 
                                     
   
Post-Acquisition
   
Pre-Acquisition
 
   
For the Years Ended December 31,
   
Aug. 28, 2004 -
   
Jan.1, 2004 -
 
   
2008
   
2007
   
2006
   
2005
   
Dec. 31, 2004
   
Aug. 27, 2004
 
   
(In millions except ratios)
                   
                                     
Consolidated Summary of Operations:
                                   
Net sales
  $ 2,269.7     $ 2,368.2     $ 2,218.4     $ 1,959.2     $ 561.0     $ 1,117.9  
Goodwill impairment charge (1)
    (710.0 )     ---       ---       ---       ---       ---  
Operating (loss) earnings (2)
    (610.0 )     185.5       267.0       237.2       42.1       32.6  
(Loss) earnings from continuing operations
    (780.7 )     32.4       89.7       80.5       (2.2 )     (111.3 )
(Loss) earnings from discontinued operations
    ---       ---       ---       ---       (0.5 )     67.4  
Net (loss) earnings
    (780.7 )     32.4       89.7       80.5       (2.7 )     (43.9 )
                                                 
Financial Position:
                                               
Unrestricted cash, investments and
                                               
   marketable securities
  $ 182.2     $ 53.4     $ 57.4     $ 77.2     $ 95.0     $ 202.0  
Working capital
    352.7       207.2       211.1       273.8       284.1       (645.2 )
Total assets
    1,980.3       2,706.8       2,627.3       2,416.6       2,297.4       1,730.3  
Total debt --
                                               
   Current
    53.9       96.4       43.3       19.7       19.8       13.4  
   Long-term
    1,545.5       1,349.0       1,362.3       1,354.1       1,350.2       30.4  
Current ratio
 
1.8:1
   
1.4:1
   
1.4:1
   
1.7:1
   
1.9:1
   
0.5:1
 
Debt to equity ratio
    ---    
2.3:1
   
2.5:1
   
2.7:1
   
3.3:1
   
0.4:1
 
Depreciation and amortization expense,
                                               
   including non-cash interest
    76.9       70.7       66.5       51.2       24.4       50.5  
Capital expenditures (3)
    25.4       36.4       42.3       33.7       15.1       12.7  
Stockholder's (deficit) investment
    (219.8 )     618.7       563.1       500.3       417.0       114.6  
 
(1)     This charge was recognized in the consolidated operating loss and net loss for 2008.  See Note 1 of the Notes to the Consolidated Financial Statements included elsewhere herein.

(2)     See Note 12 of the Notes to the Consolidated Financial Statements included elsewhere herein.

(3)     Includes capital expenditures financed under capital leases of approximately $4.8 million, $1.6 million, $0.9 million and $7.6 million for the year ended December 31, 2005 and the periods from August 28, 2004 to December 31, 2004 and from January 1, 2004 to August 27, 2004, respectively.  There were no expenditures financed under capital leases for the years ended December 31, 2008, 2007 and 2006.
 
 
NORTEK, INC. AND SUBSIDIARIES
Management’s Discussion and Analysis of Financial Condition and Results of Operations
December 31, 2008
 
Item 7.  Management’s Discussion and Analysis of Financial Condition and Results of Operation.

Nortek, Inc. (“Nortek”) and its wholly-owned subsidiaries (collectively with Nortek, the “Company”) are diversified manufacturers of innovative, branded residential and commercial building products, operating within four reporting segments:

·  
the Residential Ventilation Products (“RVP”) segment,
·  
the Home Technology Products (“HTP”) segment,
·  
the Residential Air Conditioning and Heating Products (“Residential HVAC“) segment and
·  
the Commercial Air Conditioning and Heating Products (“Commercial HVAC“) segment.

Through these segments, the Company manufactures and sells, primarily in the United States, Canada and Europe, a wide variety of products for the professional remodeling and replacement markets, the residential and commercial construction markets, the manufactured housing market and the do-it-yourself (“DIY”) market.

During 2008, the Company changed the composition of its reporting segments to reflect the Residential HVAC segment separately.  In accordance with Statement of Financial Standards (“SFAS”) No. 131, “Disclosures about Segments of an Enterprise and Related Information”, the Company has restated prior period segment disclosures to conform to the new composition.

The RVP segment manufactures and sells room and whole house ventilation products and other products primarily for the professional remodeling and replacement markets, the residential new construction market and the DIY market.  The principal products sold by this segment include:

·  
kitchen range hoods,
·  
exhaust fans (such as bath fans and fan, heater and light combination units), and
·  
indoor air quality products.

The HTP segment manufactures and sells a broad array of products designed to provide convenience and security for residential and certain commercial applications.  The principal products sold by this segment are:

·  
audio / video distribution and control equipment,
·  
speakers and subwoofers,
·  
security and access control products,
·  
power conditioners and surge protectors,
·  
audio / video wall mounts and fixtures,
·  
lighting and home automation controls, and
·  
structured wiring.

The Residential HVAC segment manufactures and sells heating, ventilating and air conditioning systems for site-built residential and manufactured housing structures and certain commercial markets.  The principal products sold by the segment are:

·  
split-system air conditioners,
·  
heat pumps,
·  
air handlers, and
·  
furnaces and related equipment.

The Commercial HVAC segment manufactures and sells heating, ventilating and air conditioning systems for custom-designed commercial applications to meet customer specifications.  The principal products sold by the segment are large custom roof top cooling and heating products.

In the results of operations presented below, Unallocated includes corporate related items, intersegment eliminations and certain income and expense not allocated to its segments.

Financial Statement Presentation

The audited consolidated financial statements presented herein reflect the financial position, results of operations and cash flows of Nortek and all of its wholly-owned subsidiaries (collectively, the “Consolidated Financial Statements”).  The Company has incurred a significant amount of indebtedness.  For further discussion, see “Liquidity and Capital Resources”.

Acquisitions

The Company accounts for acquisitions under the purchase method of accounting and accordingly, the results of these acquisitions are included in the Company’s consolidated results since the date of their acquisition.  The Company has made the following acquisitions since January 1, 2006:

 
Acquired Company
Date of
Acquisition
Primary Business
of Acquired Company
Reporting
Segment
       
Stilpol SP. Zo.O.
September 18, 2007
Supply various fabricated material components and sub-assemblies used by the Company’s Best subsidiaries in the manufacture of kitchen range hoods.
RVP
 
 
   
Metaltecnica S.r.l.
September 18, 2007
Supply various fabricated material components and sub-assemblies used by the Company’s Best subsidiaries in the manufacture of kitchen range hoods.
RVP
       
Triangle
August 1, 2007
Manufacture, market and distribute bath cabinets and related products.
RVP
       
Home Logic, LLC
July 27, 2007
Design and sale of software and hardware that facilitates the control of third party residential subsystems such as home theater, whole-house audio, climate control, lighting, security and irrigation.
HTP
       
Aigis Mechtronics, Inc.
July 23, 2007
Manufacture and sale of equipment, such as camera housings, into the close-circuit television portion of the global security market.
HTP
       
International Electronics, Inc.
June 25, 2007
Design and sale of security and access control components and systems for use in residential and light commercial applications.
HTP
       
c.p. All Star Corporation
April 10, 2007
Manufacture and distribution of residential, commercial and industrial gate operators, garage door openers, radio controls and accessory products for the garage door and fence industry.
HTP
       
Par Safe / Litewatch
March 26, 2007
Design and sale of home safes and solar LED security lawn signs.
HTP
       
LiteTouch, Inc.
March 2, 2007
Design, manufacture and sale of automated lighting control for a variety of applications including residential, commercial, new construction and retro-fit.
HTP
       
Gefen, Inc.
December 12, 2006
Design and sale of audio and video products which extend, switch, distribute and convert signals in a variety of formats, including high definition, for both the residential and commercial markets.
HTP
       
Zephyr Corporation
November 17, 2006
Design and sale of upscale range hoods.
RVP
       
Pacific Zephyr Range Hood, Inc.
November 17, 2006
Design, sale and installation of range hoods and other kitchen products for Asian cooking markets in the United States.
RVP
       
Magenta Research, Ltd.
July 18, 2006
Design and sale of products that distribute audio and video signals over Category 5 and fiber optic cable to multiple display screens.
HTP
       
Secure Wireless, Inc.
June 26, 2006
Design and sale of wireless security products for the residential and commercial markets.
HTP
       
Advanced Bridging Technologies, Inc.
June 26, 2006
Design and sale of innovative radio frequency control products and accessories.
HTP

Huntair, Inc.
April 14, 2006
Design, manufacture and sale of custom air handlers and related products for commercial and clean room applications.
HVAC
       
Cleanpak International, LLC
April 14, 2006
Design, manufacture and sale of custom air handlers and related products for commercial and clean room applications.
HVAC
       
Furman Sound, Inc.
February 22, 2006
Design and sale of audio and video signal processors and innovative power conditioning and surge protection products.
HTP
       
Mammoth (Zhejiang) EG Air Conditioning Ltd. (1)
January 25, 2006
Design, manufacture and sale of commercial HVAC products, including water source heat pumps.
HVAC
       
Shanghai Mammoth Air Conditioning Co., Ltd. (1)
January 25, 2006
Design, manufacture and sale of commercial HVAC products, including water source heat pumps.
HVAC

 
(1)
On January 25, 2006, the Company increased its ownership to 60%.  On June 15, 2007, the Company increased this ownership from 60% to 75%.  Prior to January 25, 2006, the Company did not have a controlling interest and accounted for these investments under the equity method of accounting.  The Company is currently in negotiations for the sale of its ownership interest in MEG and MSH.  The sale of MEG and MSH could occur as early as the second quarter of 2009.

Critical Accounting Policies

The Company’s discussion and analysis of its financial condition and results of operations are based upon the Company’s Consolidated Financial Statements, which have been prepared in accordance with U.S. generally accepted accounting principles on a going concern basis.  (See “Liquidity and Capital Resources” and the Notes to the Consolidated Financial Statements included elsewhere herein.)  Certain of the Company’s accounting policies require the application of judgment in selecting the appropriate assumptions for calculating financial estimates.  By their nature, these judgments are subject to an inherent degree of uncertainty.  The Company periodically evaluates the judgments and estimates used for its critical accounting policies to ensure that such judgments and estimates are reasonable for its interim and year-end reporting requirements.  These judgments and estimates are based on the Company’s historical experience, current trends and other information available, as appropriate.  If different conditions result from those assumptions used in the Company’s judgments, the results could be materially different from the Company’s estimates.  The Company’s critical accounting policies include:

Revenue Recognition, Accounts Receivable and Related Expenses

The Company recognizes sales based upon shipment of products to its customers and has procedures in place at each of its subsidiaries to ensure that an accurate cut-off is obtained for each reporting period.

Allowances for cash discounts, volume rebates, and other customer incentive programs, as well as gross customer returns, among others, are recorded as a reduction of sales at the time of sale based upon the estimated future outcome.  Cash discounts, volume rebates and other customer incentive programs are based upon certain percentages agreed to with the Company’s various customers, which are typically earned by the customer over an annual period.  The Company records periodic estimates for these amounts based upon the historical results to date, estimated future results through the end of the contract period and the contractual provisions of the customer agreements.  For calendar year customer agreements, the Company is able to adjust its periodic estimates to actual amounts as of December 31 each year based upon the contractual provisions of the customer agreements.  For those customers who have agreements that are not on a calendar year cycle, the Company records estimates at December 31 consistent with the above described methodology.  As a result, at the end of any given reporting period, the amounts recorded for these allowances are based upon estimates of the likely outcome of future sales with the applicable customers and may require adjustment in the future if the actual outcome differs.  The Company believes that its procedures for estimating such amounts are reasonable.

Customer returns are recorded on an actual basis throughout the year and also include an estimate at the end of each reporting period for future customer returns related to sales recorded prior to the end of the period.  The Company generally estimates customer returns based upon the time lag that historically occurs between the date of the sale and the date of the return while also factoring in any new business conditions that might impact the historical analysis such as new product introduction.  The Company believes that its procedures for estimating such amounts are reasonable.

Provisions for the estimated costs for future product warranty claims are recorded in cost of sales at the time a sale is recorded.  The amounts recorded are generally based upon historically derived percentages while also factoring in any new business conditions that might impact the historical analysis such as new product introduction.  The Company also periodically evaluates the adequacy of its reserves for warranty recorded in its consolidated balance sheet as a further test to ensure the adequacy of the recorded provisions.  Warranty claims can extend far into the future.  As a result, significant judgment is required by the Company in determining the appropriate amounts to record and such judgments may prove to be incorrect in the future.  The Company believes that its procedures for estimating such amounts are reasonable.

Provisions for the estimated allowance for doubtful accounts are recorded in selling, general and administrative expense, net at the time a sale is recorded.  The amounts recorded are generally based upon historically derived percentages while also factoring in any new business conditions that might impact the historical analysis such as changes in economic conditions, past due and nonperforming accounts, bankruptcies or other events affecting particular customers.  The Company also periodically evaluates the adequacy of its allowance for doubtful accounts recorded in its consolidated balance sheet as a further test to ensure the adequacy of the recorded provisions.  The analysis for allowance for doubtful accounts often involves subjective analysis of a particular customer’s ability to pay.  As a result, significant judgment is required by the Company in determining the appropriate amounts to record and such judgments may prove to be incorrect in the future.  The Company believes that its procedures for estimating such amounts are reasonable.

Inventory Valuation

The Company values inventories at the lower of the cost or market with approximately 34% of the Company’s inventory as of December 31, 2008 valued using the last-in, first-out (“LIFO”) method and the remainder valued using the first-in, first-out (“FIFO”) method.  In connection with both LIFO and FIFO inventories, the Company will record provisions, as appropriate, to write-down obsolete and excess inventory to estimated net realizable value.  The process for evaluating obsolete and excess inventory often requires the Company to make subjective judgments and estimates concerning future sales levels, quantities and prices at which such inventory will be able to be sold in the normal course of business.  Accelerating the disposal process or incorrect estimates of future sales potential may cause the actual results to differ from the estimates at the time such inventory is disposed or sold.  The Company believes that its procedures for estimating such amounts are reasonable.

Income Taxes

In June 2006, the Financial Accounting Standards Board (“FASB”) issued FASB Interpretation No. 48, “Accounting for Uncertainty in Income Taxes (an interpretation of FASB Statement No. 109)”, (“FIN 48”).  FIN 48 clarifies the criteria that an individual tax position must satisfy for some or all of the benefits of that position to be recognized in a company’s financial statements.  FIN 48 prescribes a recognition threshold of “more-likely-than-not” and a measurement attribute for all tax positions taken or expected to be taken on a tax return in order for those tax positions to be recognized in the financial statements.  The Company adopted the provisions of FIN 48 effective January 1, 2007.

As of January 1, 2008, the Company had unrecognized tax benefits of approximately $34.2 million related to various federal, foreign and state tax income tax matters.  The amount of unrecognized tax benefits at December 31, 2008 was approximately $28.6 million.  The amount of unrecognized tax benefits that impact the effective tax rate, if recognized, is approximately $18.2 million.  The difference between the total amount of unrecognized tax benefits and the amount that would impact the effective rate consists of items that if recognized would result in a corresponding increase in the valuation allowance.

The Company accounts for income taxes using the liability method in accordance with SFAS No. 109 “Accounting for Income Taxes” (“SFAS No. 109”), which requires that the deferred tax consequences of temporary differences between the amounts recorded in the Company’s Consolidated Financial Statements and the amounts included in the Company’s federal, state and foreign income tax returns to be recognized in the balance sheet.  As the Company generally does not file their income tax returns until well after the closing process for the December 31 financial statements is complete, the amounts recorded at December 31 reflect estimates of what the final amounts will be when the actual tax returns are filed for that fiscal year.  In addition, estimates are often required with respect to, among other things, the appropriate state income tax rates to use in the various states that Nortek and its subsidiaries are required to file, the potential utilization of operating and capital loss carry-forwards and valuation allowances required, if any, for tax assets that may not be realizable in the future.  The Company requires each of its subsidiaries to submit year-end tax information packages as part of the year-end financial statement closing process so that the information used to estimate the deferred tax accounts at December 31 is reasonably consistent with the amounts expected to be included in the filed tax returns.  SFAS No. 109 requires balance sheet classification of current and long-term deferred income tax assets and liabilities based upon the classification of the underlying asset or liability that gives rise to a temporary difference.  As such, the Company has historically had prepaid income tax assets due principally to the unfavorable tax consequences of recording expenses for required book reserves for such things as, among others, bad debts, inventory valuation, insurance, product liability and warranty that cannot be deducted for income tax purposes until such expenses are actually paid.  The Company believes the procedures and estimates used in its accounting for income taxes are reasonable and in accordance with established tax law.  The income tax estimates used have historically not resulted in material adjustments to income tax expense in subsequent periods when the estimates are adjusted to the actual filed tax return amounts, although there may be reclassifications between the current and long-term portion of the deferred tax accounts.

During the third quarter of 2008, the Company evaluated the realizability of its domestic deferred tax assets as a result of recent economic conditions, the Company’s recent operating results and the Company’s revised forecast, including the increase in future interest expense as a result of the May 2008 debt refinancing.  As a result of this analysis, the Company established a valuation allowance of approximately $14.6 million against domestic deferred tax assets in existence as of December 31, 2007.  In addition, for the year ended December 31, 2008, the Company recorded a valuation allowance against certain tax assets related to domestic and foreign operating losses generated in the period of approximately $40.9 million.  In assessing the need for a valuation allowance, the Company has assessed the available means of recovering its deferred tax assets, including the ability to carry back net operating losses, available deferred tax liabilities, tax planning strategies and projections of future taxable income.  The Company has concluded that it is more likely than not, based upon all available evidence, that a valuation allowance is required for substantially all of its net domestic deferred tax assets.  The Company has provided valuation allowances for foreign net operating losses of approximately $16.9 million.

Goodwill and Other Long-Lived Assets

The Company accounts for acquired goodwill and intangible assets in accordance with Statement of Financial Standards (“SFAS”) No. 141, “Business Combinations” (“SFAS No. 141”) and SFAS No. 142, “Goodwill and Other Intangible Assets” (“SFAS No. 142”) which involves judgment with respect to the determination of the purchase price and the valuation of the acquired assets and liabilities in order to determine the final amount of goodwill.  The Company believes that the estimates that it has used to record its acquisitions are reasonable and in accordance with SFAS No. 141.

The Company accounts for acquired goodwill and goodwill impairment in accordance with SFAS No. 142, “Goodwill and Other Intangible Assets” (“SFAS No. 142”) (see Note 1 of the Notes to the Consolidated Financial Statements included elsewhere herein) which requires considerable judgment in the valuation of acquired goodwill and the ongoing evaluation of goodwill impairment.  Under SFAS No. 142, goodwill and intangible assets determined to have indefinite useful lives are not amortized.  Instead, these assets are evaluated for impairment on an annual basis, or more frequently when an event occurs or circumstances change between annual tests that would more likely than not reduce the fair value of the reporting unit below its carrying value, including, among others, a significant adverse change in the business climate.  The Company has set the annual evaluation date as of the first day of its fiscal fourth quarter.  The reporting units evaluated for goodwill impairment by the Company have been determined to be the same as the Company’s operating segments in accordance with the criteria in SFAS No. 142 for determining reporting units and include Residential Ventilation Products (“RVP”), Home Technology Products (“HTP”) and the residential and commercial segments of Air Conditioning and Heating Products (“Residential HVAC” and “Commercial HVAC”).

Commencing with its annual impairment testing in 2008, the Company utilizes a combination of a discounted cash flow approach (the “DCF Approach”) and an EBITDA multiple approach (the “EBITDA Multiple Approach”) in order to value the Company’s reporting units required to be tested for impairment by SFAS No. 142.  The DCF Approach requires that the Company forecast future cash flows of the reporting units and discount the cash flow stream based upon a weighted average cost of capital that is derived from comparable companies within similar industries.  The discounted cash flow calculations also include a terminal value calculation that is based upon an expected long-term growth rate for the applicable reporting unit.  The EBITDA Multiple Approach requires that the Company estimate certain valuation multiples of EBITDA derived from comparable companies and apply those derived EBITDA multiples to the applicable reporting unit EBITDA for three different EBITDA measurement periods.  The Company then uses a weighted average of 70% of the DCF Approach and 10% for each of the three EBITDA Multiple Approaches, as the Company believes that the DCF Approach is a more representative measurement of the long-term fair value of the reporting units and, as such, a higher weighting of valuation probability is appropriate in the overall weighted average computation of fair value.  Prior to the annual impairment testing in 2008, the Company primarily utilized a discounted cash flow approach. The Company believes that its procedures for estimating reporting unit fair value are reasonable and consistent with market conditions at the time of the valuation for each of the impairment testing dates during 2008 discussed below.

Goodwill is considered to be potentially impaired when the net book value of a reporting unit exceeds its estimated fair value as determined in accordance with the Company’s valuation procedures.  The Company believes that its assumptions used to determine the fair value for the respective reporting units are reasonable.  If different assumptions were used, particularly with respect to estimating future cash flows, weighted average costs of capital and selected EBITDA multiples, different estimates of fair value may result and there could be the potential that an impairment charge could result.  Actual operating results and the related cash flows of the reporting units could differ from the estimated operating results and related cash flows.

As a result of the Company’s belief that the severe impact of the worldwide crisis in the credit and financial markets in the second half of 2008, declines in new and existing home sales, the instability in the troubled mortgage market, rising unemployment and decreasing home values would continue to have a negative impact on residential new construction activity, consumer disposable income and spending on home remodeling and repair expenditures through at least 2009, the Company concluded in the third quarter of 2008 that indicators of potential goodwill impairment were present and therefore the Company needed to perform an interim test of goodwill impairment in accordance with SFAS No. 142.  The interim test of goodwill impairment was performed for all four of the Company’s reporting units.

In accordance with SFAS No. 142, the Company prepared a “Step 1” Test that compared the estimated fair value of each reporting unit to its carrying value. The Company utilized the DCF Approach in order to value the Company’s reporting units for the Step 1 Test.  The results of the Step 1 Tests performed in the third quarter of 2008 indicated that the carrying values of the RVP, HTP and Residential HVAC reporting units exceeded the estimated fair values determined by the Company and, as such, a “Step 2” Test was required under SFAS No. 142 for each of these reporting units.  The estimated fair value of Commercial HVAC exceeded its carrying value so no further impairment analysis was required for this reporting unit.  Based on the Company’s estimates at September 27, 2008, the impact of reducing the Company’s fair value estimates for Commercial HVAC by 10% would have no impact on the Company’s goodwill assessment for this reporting unit.

The preliminary Step 2 Test for the third quarter of 2008 required the Company to measure the potential impairment loss by allocating the estimated fair value of each reporting unit, as determined in Step 1, to the reporting unit’s assets and liabilities, with the residual amount representing the implied fair value of goodwill and, to the extent the implied fair value of goodwill was less than the carrying value, an impairment loss was recognized.  As such, the Step 2 Test under SFAS No. 142 required the Company to perform a theoretical purchase price allocation for each of the applicable reporting units to determine the implied fair value of goodwill as of the evaluation date.  Due to the complexity of the analysis required to complete the Step 2 Tests, and the timing of the Company’s determination of the goodwill impairment, the Company had not finalized its Step 2 Tests at the end of the third quarter of 2008.  In accordance with the guidance in SFAS No. 142, the Company completed a preliminary assessment of the expected impact of the Step 2 Tests using reasonable estimates for the theoretical purchase price allocation and recorded a preliminary goodwill impairment charge in the third quarter of 2008 of approximately $600.0 million.  The allocation of this preliminary goodwill impairment charge for the third quarter of 2008 was approximately $340.0 million, approximately $60.0 million and approximately $200.0 million for the RVP, HTP and Residential HVAC reporting units, respectively.

The Company completed its Step 2 Testing under SFAS No. 142 for the RVP, HTP and Residential HVAC reporting units by performing the following procedures, among others:

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Finalized the detailed appraisals used to determine the estimated fair value of intangible assets, real estate and machinery and equipment for the RVP, HTP and Residential HVAC reporting units in accordance with methodologies for valuing assets under SFAS No. 141.
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Finalized the allocation of the estimated fair value of pension liabilities determined in accordance with the Company’s consolidated financial statement requirements to the RVP and Residential HVAC reporting units based on the actuarially determined pension benefit obligations and an allocation of plan assets as of September 27, 2008 for the plans associated with these reporting units.